The
Gemba
Call
Podcast · every other Friday
The Gemba Call
Senior practitioners interview each other about real transformations. No method theatre, no firm marketing - just the floor, 45 to 60 minutes at a time.
13 EPISODES · 6 ON VIDEO · 8.4K LISTENERS / MONTH
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EP
13
Bantō, building a personal AI for senior practitionersTOOLSVIDEO
Three pilot users sit down with the Bantō team - what changed in their week, what surprised them, and why naming an AI after a Japanese chief clerk made sense.
A ROUND-TABLE WITH THREE BANTŌ PILOT USERS
22 MAY 2026
49 min
EP
12
How we cut changeover by 62% in six weeksCASEVIDEO
The full story behind the line everyone quotes back to us - what we measured, what we ignored, and the one change that did most of the work.
HENRIK SALONEN, VP OPS, NORDIC PACKAGING
8 MAY 2026
54 min
EP
11
Daily management in a hospital, not a factoryHEALTHCAREVIDEO
Flow is flow, whether it carries gearboxes or patients. What a week of ward daily-management changed about how she runs improvement.
DR. ISABELLE MARTI, LEAN COACH HEALTHCARE
24 APR 2026
47 min
EP
10
When AI in operations actually pays backOPINIONVIDEO
A sober look at the four places machine learning has earned its keep on the floor - and the many more where it just added dashboards.
PASCAL BRUNNER, PRINCIPAL LEAN CONSTRUCTION
10 APR 2026
61 min
EP
9
Plant turnaround, month by monthCASEVIDEO
What the first ninety days of a turnaround actually contain when you stop chasing the org chart and start fixing the value stream.
R. CASTAÑO, PLANT TURNAROUND LEAD
27 MAR 2026
58 min
EP
8
SMED in regulated environmentsMETHOD
Rescoping validation around a fast-changeover line so the quality team stays comfortable and the changeover clock still drops.
M. TANAKA, TPS COACH
13 MAR 2026
50 min
EP
7
The "lean office" label is past its sell-by dateOPINIONVIDEO
Why borrowing factory language for knowledge work undersells it - and a better way to frame flow for claims and case teams.
S. OKAFOR, SIX SIGMA MBB
27 FEB 2026
43 min
EP
6
Gemba walks for executivesMETHOD
Five ways a gemba walk goes wrong when a leader brings a clipboard and an opinion - and how to walk the floor so people still talk to you.
U. VOGT, OPERATIONS ADVISOR
13 FEB 2026
46 min
EP
5
Why daily-management rollouts stall in week threeMETHOD
The boards go up, the standups start, and then nothing escalates. The quiet failure mode nobody photographs for the case study.
M. TANAKA, TPS COACH
30 JAN 2026
48 min
EP
4
A3 is a thinking tool, not a status reportMETHOD
When the A3 becomes a slide you fill in before the meeting, you’ve lost the point. A short argument for protecting the messy middle.
U. VOGT, OPERATIONS ADVISOR
16 JAN 2026
40 min
EP
3
Lean office for claims and case managementCASE
Backlog, batching and the hidden second inbox. Where the time really goes in a claims operation and what we changed first.
S. OKAFOR, SIX SIGMA MBB
19 DEC 2025
52 min
EP
2
Three things hospital wards teach a factory engineerHEALTHCARE
A field note from a week of healthcare daily-management - and what it changed about running a line.
DR. ISABELLE MARTI, LEAN COACH
5 DEC 2025
44 min
EP
1
Why we started The Gemba CallOPINION
A short first episode on what this show is for: practitioners interviewing practitioners, no method theatre, no firm marketing.
THE LEAN COMPETENCE PARTNERS
21 NOV 2025
33 min
The
Gemba
Call
Bantō, building a personal AI for senior practitioners
EP 13 · A ROUND-TABLE WITH THREE BANTŌ PILOT USERS
0:00
49:00
TOOLSShow notes