A senior practitioner who knows the gemba.
Now with eyes on every cycle.
A senior practitioner who has run your kind of plant
Engagement scoped to an outcome target
Single signature, MSA, NDA, insurance bundled
Knowledge transfer and an internal champion certified
Connects and contextualises production data across systems
Causal AI reasoning, not surface-level correlations
Agentic workflows that link insight to action in real time
Measurable value within a few weeks of go-live
Six capabilities,
one live feed.
Industrial-grade infrastructure, paired with a Lean Competence practitioner who knows your sector and runs the rollout end to end.
Live data ingestion
Streams from PLCs, MES, SCADA, plant historians, edge sensors and quality systems. Normalised into a single, queryable production picture.
Anomaly detection on your normal
Models train on your healthy production, not on a generic textbook. When reality drifts more than a few sigma, an alert lands within seconds, not at the end of the shift.
End-to-end batch traceability
Trace any batch back through every parameter, tool, operator and material lot. The four-hour Excel hunt becomes an eight-second click.
Actionable recommendations
Not another alert wall. Each anomaly comes with a ranked recommendation, drawn from how your team and similar plants have fixed it before.
Downtime and scrap analytics
See where minutes and grams are leaving the plant, by line, shift, product and root cause. The week-end report writes itself.
Built to integrate, not replace
Sits next to your MES and ERP, never on top of them. APIs and connectors for the systems you already run.
The same plant.
A different operating speed.
The same plant.
A different operating speed.
2 to 4 hours, shift handover
90 seconds, live alert
4 hours, three Excel sheets
8 seconds, one click
End-of-shift huddle
Real-time, ranked by impact
Friday afternoon, manual
Auto-generated, signed off Monday
Best-guess after the fact
Traceable to parameter and lot
One quarter.
Live by week five.
Scoping workshop
Senior practitioner walks the gemba with your team, identifies one lighthouse line, maps data sources. Outcome target signed.
Connect and listen
Data connectors stood up, baseline period starts. Models learn your normal. No alerts go live until accuracy is calibrated.
Go live on the lighthouse
Alerts on, dashboards on the floor, daily standup uses the live feed. Practitioner stays close during the first cycles.
Roll out, hand over
Additional lines added on the playbook from the lighthouse. Internal champion certified. Practitioner steps back into advisory cadence.
Your plant data,
your perimeter.
Operations leaders told us trust was the first thing to get right. So we did.
Your data, your premises
On-prem deployment for regulated environments. Private cloud where it fits. Recipe and parameter data never leaves your perimeter.
Industrial-grade security
ISO 27001 aligned. Role-based access, audit log, encryption at rest and in transit, signed code in the pipeline.
Regulated-ready
GMP, ISO 13485, ISO 9001 deployments supported. Validation packs, change-control hooks, and audit-trail exports built in.
You own the models
Trained on your normal, owned by you. No cross-customer learning. Take the trained models with you if you ever switch.
See it on
your data.
Tell us your plant context and we will book a 45-minute walkthrough with a senior practitioner and our industrial-AI engineers. No deck, just the dashboard, on a relevant reference plant.
Jidokai, in detail.
It integrates into the reality of your factory landscape. We can implement a Unified Namespace (UNS) for you or run Jidokai on top of your existing UNS and data stack. Integration is delivered side-by-side with your teams by a forward-deployed team of manufacturing, IT/OT and AI experts. We handle connectivity, data modelling and change management so the platform works with your processes from day one, not as a disconnected IT project. Cloud-agnostic on AWS, GCP or Azure, with secure batch and real-time ingestion.